INDUSTRIAL ACTUATORS FOR HIGH FORCE APPLICATIONS

High force actuators specifically, are designed to handle extreme force requirements (typically greater than 5,000 lbs. or 22.2 kN), providing the power necessary for demanding environments. These actuators must operate reliably with high-duty cycles, maintaining precision and longevity despite the challenges of shock loads, side loading, and concentrated loading conditions.

HIGH FORCE ACTUATORS FOR DEMANDING APPLICATIONS

While conventional hydraulic cylinders powered by hydraulic power units have traditionally been used for high force applications, many industries are now turning to Kyntronics Hybrid Linear actuators. These advanced actuators are designed to address the shortcomings of traditional hydraulic systems, such as leaks, high energy use, maintenance challenges, and contamination risks. Kyntronics’ Hybrid Actuators (SHA) offer several key benefits over conventional hydraulic cylinders, making them the preferred solution in applications that require high force actuation.

Kyntronics’ high force hybrid linear actuators are available with force ratings up to 150,000 lbs. (667 kN) and are used across a wide variety of applications, from presses to material handling systems. These actuators combine the benefits of hydraulic power with the precision and durability of electric systems. They are sealed and operate on a closed fluid circuit, that prevents contamination and eliminates the need for fluid replenishment or replacement.

THE BENEFITS OF KYNTRONICS’ HYBRID LINEAR ACTUATORS (SHA)

Kyntronics’ Hybrid Actuators are designed to offer robust performance in high force applications. Their totally sealed design incorporates an integral cylinder and pump. Unlike traditional hydraulic cylinders, these actuators do not require regular fluid changes or filter changes reducing maintenance costs and downtime.

The innovative design also makes these actuators highly resistant to shock loads and mechanical wear. Unlike ball screw or roller screw actuators, which are more fragile and prone to premature failure, Kyntronics actuators are built to handle harsh conditions without damage. This makes them ideal for high-duty cycle applications that demand reliable and consistent performance over time.

APPLICATIONS FOR HIGH FORCE ACTUATORS

Kyntronics’ high force actuators are ideal for a range of industrial applications, including:

• Presses: Heavy-duty presses require actuators that can provide both high speed and high force, along with precise control of the production cycle for quality results.
• Assembly: Automated assembly lines need actuators that can withstand high duty cycles and extreme loads while maintaining the speed and precision needed for high-volume production.
• Metal Bending: In metal fabrication, high force actuators are essential for precise bending operations, requiring both force and accuracy.
• Material Handling & Packaging: Actuators in these industries need to manage heavy loads and handle dynamic environments.
• Clamping, Testing, and Molding: Many other manufacturing processes rely on high force actuators to achieve the necessary precision and power.

WHY CHOOSE KYNTRONICS FOR HIGH FORCE ACTUATION

Kyntronics’ high force industrial actuators offer significant advantages over traditional hydraulic systems and other actuator technologies:

• Energy Efficiency: The power-on-demand design minimizes energy consumption.
• Low Maintenance: The sealed design eliminates the need for fluid and filter  changes and reduces the frequency of maintenance interventions.
• Shock Load Resistance: Kyntronics actuators are built to withstand high shock loads, side-loading, and end stop crashes without damage, unlike traditional screw-type actuators.
• Reliability: The absence of metal-to-metal wear improves long-term reliability compared to screw-type actuators.